SBLFRS
Automatic Four/Six Head vial filling with Rubber Stoppering Machine is
a compact model used for filling and rubber Stoppering of Injectable
liquid into vials.
The incoming dry vial (sterilized) are fed through the Unscrambler and
suitably guided on the moving delrin slat conveyor belt at the required
speed of the correct placement below Filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which
are used for liquid filling. The syringes are made of S.S. 316
construction and both, glass as well as S.S. syringes can be used. A
Star Wheel is provided which holds the vial during filling operation. A
sensor is provided for ’’No Vial, No Filling’’ operation. Syringes are
mounted on eccentric block and driving through bottom main gear box.
Volume can be either increased or decreased by increasing or decreasing
stroke length of piston as per filling size. Syringes is having non
return valve for sucking and delivering situation to avoid volume
variation. Liquid will reach to filling nozzles through silicon
transparent pipe. Nozzle will be having Up and Down movement with help
of cam mechanism and it will come down when vial will be hold by star
wheel for filling operation and starts filling when it starts to move
up and after completion of filling operation, star wheel delivers
four/six vials together on conveyor for rubber Stoppering operation.
Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The
sterilized/autoclaved rubber stoppers stored in the vibrator bowl moves
vertically to the rubber stopper chute. The vial is hold firmly by star
wheel, which will be in continuous rotary motion and vial which is
coming from filling unit get in to star wheel and move in rotary
direction along with star wheel, during movement it will pick up the
rubber stopper from the exit end of the chute and rubber stopper will
be pressed by fix single pressing roller, which is spring loaded. Then
vial further move on conveyor and collected on out feed star wheel for
next sealing operation.
- M.S. Moulded structure duly powder coated to
avoid any vibration with adjustable screws to adjust conveyor height as
per in feed tunnel.
- Total cGMP model.
- All parts and assemblies coming in contact with
liquid and rubber stopper are made of S.S.316 and easily removable for
mandatory Autoclaving/Sterilization.
- "NO VIAL, NO FILL" System eliminates wastage of costly liquids.
- All assemblies under top plate are positioned as for easy cleaning or maintenance.
- Double dosing for 100 ML is also possible.
- All driving is through High quality imported Gear
motor for better machine performance without vibration or leakage of
oil of area floor from gear box.
- Machine speed can be adjusted through A.C.
Frequency drive, which is time saving and the machine speed, can be
easily synchronized with Unscrambler, scrambler and conveyor.
- Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
- Special clutch devices are provided on star wheel for safety purpose.
- Vibratory bowl for rubber Stoppering unit support to run machine with total claimed speed of machine.
- Imported Gear Motor for Main drive, Unscrambler and scrambler and conveyor.
- A.C. Frequency drives for Main drive, Unscrambler, Scrambler and conveyor.
- Pre and Post gassing unit for Nitrogen or Carbon Dioxide flushing.
- "No Vial, No Filling" System.
- "No Stopper in Chute, Machine Stop System".
- Acrylic Cabinet with Imported Aluminium Structure for Machine, Unscrambler and Scrambler.
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MODEL
NO. SBLFRS-100
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MODEL
NO. SBLFRS-150
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Direction
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Left
To Right.
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Left
To Right.
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Production
Rate
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Up
to 80 to 120 fills / Min for Single Dose.
Up to 40 Fills / Min
for Double Dose.
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Up
to 120 to 140 fills / Min for Single Dose.
Up to 60 Fills / Min
for Double Dose.
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Fill
Capacity
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2
ML to 50 ML for Single Dose. ( with the help of Change Parts) (For
100 ML Filling Double Dosing is Required) (Also 100 in single dose
special feature)
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2
ML to 50 ML for Single Dose. ( with the help of Change Parts) (For
100 ML Filling Double Dosing is Required) (Also 100 in single dose
special feature)
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Syringes
Available
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2
ML to 10 ML
10 ML to 50 ML
50
ML TO 100 ML
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2
ML to 10 ML
10 ML to 50 ML
50
ML TO 100 ML
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No.
of Syringes
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Four
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Six
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Accuracy
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±1%
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±1%
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Electrical
Supply
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1.00
HP For Main Drive.
0.50 HP For Unscrambler.
0.50 HP For
Scrambler.
0.25 HP for Conveyor.
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1.00
HP For Main Drive.
0.50 HP For Unscrambler.
0.50 HP For
Scrambler.
0.25 HP for Conveyor.
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Power
Requirement
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440
Volts, 3 Phase (4 wire System) 50 Hz.
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440
Volts, 3 Phase (4 wire System) 50 Hz.
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Dimensions
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2800
MM (L) X 1221 MM (W) X 1780 MM (H)
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3000
MM (L) X 1221 MM (W) X 1780 MM (H)
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Net
Weight
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500
KGS. (Approx.)
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550
KGS. (Approx.)
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Gross
Weight
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700
KGS. (Approx.)
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750
KGS. (Approx.)
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Vial
Diameter
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16
MM To 50 MM MAX.
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16
MM To 50 MM MAX.
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Height
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75
MM MAXIMUM.
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75
MM MAXIMUM.
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Rubber
Stopper
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20
&13 MM DIAMETER. (with help of change parts)
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20
&13 MM DIAMETER. (with help of change parts)
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