High Speed
Automatic Bottle Filling & Cap Sealing Machine can be adapted to a
wide variety of bottle shapes and liquids properties and can be used in
various Industries such as Pharmaceuticals, Cosmetics, Agrochemicals,
Chemicals, Etc, Volumetric Liquid Filling Machine clubbed with Sealing
Machine takes less work space. With standard volumetric principle base
filling with diving nozzles and rotary cap sealing. The unit is made
compact, versatile and enclosed in stainless steel elegantly matt
finish body, of S.S Slat Conveyor, Reciprocating Nozzle with
self-centring devices & SS Syringe. No container No filling system
arrangement is standard feature of the machine.
OPERATION
Containers moving on S. S. Slat
conveyor, feed below the filling nozzles reciprocating nozzles can
precisely match for centring of container below nozzles, to avoid
spillage of liquid on container. Further Containers are fed to rotating
star wheel for sealing operation.
To minimize foaming adjustable
nozzle will reciprocate according to filling dose, nozzle will go
upwards slowly from bottom level of bottle towards neck during filling.
The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set.
SALIENT FEATURES
- This unit is fully automatic unit and can be
coupled with a un-scrambler to feed the bottles to the in feed conveyor
of this machine.
- This machine achieves the complete operation of filling the bottles automatically and accurately
- The complete filling sequence for different fill sizes is programmable for the speed with
- the movement of a switch, achieves complete synchronization automatically.
- The fill range of this machine can be adjusted
from 30 ml to 1000 ml with the change of syringes. Higher fill volumes
can be achieved by taking multiple strokes of the syringes.
- The number of filling head can be either 1, 2 or
4 depending upon the output required from this unit. Usually we get an
output of 20 -40 bottles per minute. This also depends on the fill
volume of the bottle & number of filling heads.
- The filling machine is further attached to a
manual capping machine which is to be operated by an operator who would
carry the bottle from the filling section, place the cap on the bottles
neck and seal it with the help of the rotating head.
- This operation is also done automatically by connecting an online automatic bottle capping machine.
- The sealed bottles are then carried towards the
inspection table by means of a slat conveyor, where the bottles are
visually inspected by the operator for any particles in the filled
liquid.
- This process is simultaneously carried out in a
white & black background and thereafter the bottles are further
transferred for next operation, i.e. labeling and packaging.
OPTIONAL FEATURE
- Automatic chain washing system for conveyor belt.
- In-built pre-inspection.
- Acrylic cabinet.
- Acrylic cover on conveyor.
- Nitrogen Flushing.
- Float tank (Holding tank) with or without stirrer.
TECHNICAL SPECIFICATION
|
Model
|
SBLFCS
– 4
|
SBLFCS
– 20
|
SBLFCS
- 40
|
|
Output
/ MIN
|
5
to 10
|
10
to 20
|
20
to 30
|
|
Direction
of Movement
|
Left
to Right
|
|
Number
of head/syringe
|
1
No.
|
2
Nos.
|
4
Nos.
|
|
Fill
Size
|
5
ml to 1000 ml
|
|
Electrical
Specification
|
Main
Machine
|
1
HP / 415 Volts / 50 Hz. (1.5 HP if maximum volume is 1000 ml in
single doze)
|
1.5
Hp / 415 Volts / 50 Hz.
(2 HP if maximum volume is 1000 ml in
single doze)
|
|
Main
Machine
|
0.5
HP / 415 Volts / 50 Hz.
|
|
Height
of Conveyor
|
860
mm to 910 mm adjustable.
|
|
Change
parts required
|
(A)
Syringes. (B) Nozzle (C) Inlet & outlet hose pipe (D) Star
Wheel & Back Guide (E) Cap size and bottle size change over.
|
|
